Semiconductor & Cleanroom Manufacturing Air Filtration

Even Tiny Amounts of the Wrong Gas Can Ruin a Batch In semiconductor manufacturing, the threat isn't visible dust, it's gases at levels too small to see or smell. These are called airborne molecular contaminants, and ...

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Even Tiny Amounts of the Wrong Gas Can Ruin a Batch

In semiconductor manufacturing, the threat isn't visible dust, it's gases at levels too small to see or smell.

These are called airborne molecular contaminants, and they include acids, bases, and VOCs that can come from cleaning chemicals, outside air, construction materials, or even the people working in the cleanroom. At the concentrations semiconductor work requires, even trace amounts of these gases can affect a wafer's surface and cause defects. Standard particle filters, including HEPA, don't remove these gases at all, they only catch solid particles.

Clues That Gas Contamination Is Costing You Yield

  • Product yield issues can't be traced to particle contamination

  • Your cleanroom uses outside air without gas-phase filtration

  • You're running more sensitive process nodes than before

  • Cleanroom classification hasn't been checked in a while

  • New construction or renovation is happening nearby

  • You've never tested for airborne molecular contamination

Chemical Filtration for Semiconductor Cleanrooms 

Electrocorp's chemical filtration uses specialty carbon and media designed to target the specific acids, bases, and VOCs that threaten semiconductor processes. This runs alongside standard HEPA filtration, since particle control and gas control are two separate jobs that both need to happen. Systems can be built into makeup air units or added directly into the cleanroom's air handling path.

Frequently asked questions

Why doesn't HEPA filtration handle this kind of contamination?

HEPA filters are built to catch solid particles. Airborne molecular contaminants are gases, which pass straight through a particle filter untouched, so a separate gas-phase filter is needed.

Where do these contaminants usually come from?

They can come from outside air, cleaning products, construction materials, sealants, and even from people working in the cleanroom itself.

Can trace-level gases really affect a whole batch of wafers?

Yes. Semiconductor processes are sensitive enough that even very small amounts of the wrong gas can affect a wafer's surface and lead to defects or yield loss.

Do we need gas filtration on our makeup air unit or the whole cleanroom?

That depends on your layout and where the contamination is coming from. We can help figure out whether it's an intake issue or a building-wide one.

How do we find out what's actually in our cleanroom air?

Testing for specific acids, bases, and VOCs gives you a baseline before deciding what kind of filtration to add. We can help you figure out what to test for.

Need help finding the right solution?

Get in touch now for a free, no-obligation consultation.